Manufacturing Facility
Location -Industrial area – Plot Area ; 2.4 Acres
Built up facility – state of the art , fully mechanized industry
22,000sft of Factory floor;
5000sft of Quality control, R&D and Lab facility
5000sft of Design Development and Management offices
5000sft of Accommodation for Guest and Staff
Per day Production capacity of 15000sft of wall & slab panels equivalent of constructing about 6000 sft of built-up area
Supported by team of 15 trained technicians for production and about 50 trained and skilled installers at site.
Shotcrete and concrete pumps of European origin for reliable and high quality concrete applications .
Manufacturing process
There are three main manufacturing and assembly process namely.
1. Production of Expanded Polystyrene and block molding
Polystyrene
Polystyrene Beads (Heating in Chamber)
Pre-expansion
Pre-Expansion by water vapour @ 90deg
EPS (Sintered Expanded Polystyrene)
Curing in silos to remove moisture
Injection Molding
Eps is inject molded to Blocks
Profiling & cutting
Block Moldes are stacked to cure
Block Curing
Profiling cutting using CNC(hot wire)
2. Fabricate GI Mesh from GI Wires
Coils of Cables
wire unwinding and straightening
Welding Mesh
Electro welding
Mesh cutting & coiling
mesh welding and cutting
3. Electro welding of layers of Mesh on either sides of EPS Core
wire unwinding and straightening
Electro welding
mesh welding and cutting
Production Floor
R & D cell with test lab
